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MashIt: All Grain Brew Tools

Double Batch Sparge Mash Calculator and Directions

Directions and calculations for a double batch sparge.
Recipe Volume Size (Gallons):
This is the volume of wort for the recipe. The Recipe Volume Size be calculated as follows:
-- A= Volume of Beer to Bottle (example: 5 gallons)
-- B= Fermenter Trub (example: .5 gallons)
-- C= Boiling Kettle Trub (example: .5 gallons)
-- D= Recipe Volume Size (example: 6 gallons)
-- D= A + B + C (example: 5 +.5 +.5 = 6 gallons)
Note: The fermenter trub and boiling kettle trub figures came from Palmer's "How to Brew" book. Your numbers might be different depending on your equipment.

Target Original Gravity:
The recipe's target original gravity. The recipe should be formulated to account for trub in the boiling kettle and trub in the fermenter. A brewer making his first All Grain beer should adjust a recipe to 70 to 75% efficiency and a 6 gallon batch.

Pounds of Grain:
The total pounds of grains used in the recipe.

Mash Consistency (Quarts per Pound):
The consistency of the mash. Usually this is between 1.1 - 1.5
-- Too Low = Higher risk of a stuck sparge.
-- Too High= Poor sugar extraction yielding a lower Original Gravity.
Most brewers stick to 1.2-1.25

Desired Strike Temperature (Degree F):
The desired temperature for the strike water. 152F will work for most beer styles. Mash at a lower temperature for a thinner more alcoholic beer. Mash higher for a heavier slightly less alcoholic sweeter beer.

Temperature of Grain (Degree F):
This is the temperature of the grain. Measure the ambient temperature to get an idea of the grain temperature. It is good practice to have the grain sitting at a steady temperature for 5-10 hours.

Recipe Volume Size (Gallons)

Target Original Gravity

Pounds of Grain

Mash Consistency (Quarts per Pound)

Desired Strike Temperature (Degree F)

Temperature of Grain (Degree F)

Simple Ale Priming Sugar Calculator

Use this calculator to determine priming sugar for your batch.

FAQ
Q: Why are the tools here free?
A: Because it gives a chance for new all grain brewers to get their feet wet without buying fancier software.

Q: I can't get the tools to work. What's wrong?
A: Many Internet Browsers block javascript. Make sure that it's enabled. You might also have to download java.

Q: What's a Double Batch Sparge Mash?
A: It's an All Grain beer brewing technique, which uses two small sparges. The two small sparges should more adequately rinse the grains of sugars.

Q: What's All Grain brewing?
A: It's a technique of brewing beer by using milled grain. Instead of using malt extract, the brewer is creating it. Read the links for more information.

Q: Why can't you tell me here?
A: I'm lazy and others can explain it better than me.

Q: I think some of the calculations are off. How can I get a hold of you?
A: Please email me so I can correct the changes.

Q: I'm new to All Grain. How do I use this?
A: Enter the Recipe Volume Size. I suggest reformulating the recipe with a brewing software (QBrew, ProMash, etc..) to meet the Recipe Volume Size. Also enter the recipes Target Original Gravity and the Pounds of Grain used. I would leave the other numbers alone until you are more familiar with All Grain brewing process. Most brewers formulate their recipes based on 75% efficiency. Check the recipe.

Q: Why do you suggest using Dry Malt Extract? I thought this was all grain.
A: Dry Malt Extract (DME) can be quite useful if you miss your Original Gravity (OG). It's not a necessity, but I suggest having some on hand. It's also hard to get a consistent efficiency if you do not crush your own grains.

Q: Is a malt mill a must for doing all grain?
A: No. You can get your local home brew store to crush the grains for you. DME can help if your OG is off.

Q: Why is there is so much information?
A: I think it makes it easier for the brewer to have all the information at his disposal. There's very little math that needs to be done when using these directions. I suggest printing it out so that you can consult it while doing your brew.

Q: Where did you get this information?
A: Most of the technique came from John Palmer's "How to Brew book" and various Internet sites. Bobby_M at homebrewtalk also provided some of the techniques as well as an excellent demo of the all grain process.

Q: Promash and Beer Tools Pro seem to work better than this script. Why should I use this?
A: The good news is that you don't have to! This is just a fun project that I found to be helpful to me. I'm new to AG and I want to have all this information at my disposal so I don't have to run to a computer if something goes wrong.

Q: Should I buy Promash and Beer Tools Pro?
A: Probably. Both software packages contain a lot of powerful features, but there is learning curve. In contrast the directions and calculations here will help you have a enjoyable first AG experience.

Q: How much water will boil off during the hour long boil?
A: It depends on the weather. In the dead of winter when it is cold and there is low humidity, I usually try collect 7.25 gallons of wort and I end up with ~5.5 gallons after an hour boil. In the summer when it is humid and hot, I would collect 6.5 gallons in order to have ~5.5 gallons after an hour boil.

Q: Why do you suggest a 90 minute mash?
A: Many new All Grain brewers do not have their own mills, so they most likely will have a poor crush. A poor crush doing a 60 minute mash will yield poor efficiency ~50-50%. A 90-120 minute mash will ensure that you will extract as much as you possibly can. Most likely you won't get 80% efficiency, but you can expect 70-75%.

Links
QBrew: A free software for formulating beer recipes for Windows, Linux, and Macintosh.
How to Brew: A good resource on Beer Brewing.
Homebrew Talk: A forum for brewing beer. Lots of helpful people.
Green Back Rackers: Many of Equations were borrowed from this site.
Mash Tun Wiki: Mash Tun Directions and general information.
How to Build a Mash Tun (Easier to Print): Directions on how to build a mash tun courtesy of Fly_Guy.
Batch Sparge Discussion: A good discussion on the batch sparge process.
Priming Sugar Calculator: A better calculator for determining priming sugar.
Fixing your OG: A discussion about fixing your All Grain OG.
ABW-ABV Calculator: A good calculator for determining alcohol rates.
Mashing Techniques: A Wiki on different mashing styles.
Creating a Starter: Doug's calculations for creating a yeast starter.
Brew 365 Sparge Water Calculator: Another free sparge water calculator, which uses more variables than the Green Back Rackers site.
Evaporation Rate: An article discussing evaporation rate during a wort boil.

Contact
Mike K: njnear76@yahoo.com
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